How to deal with gears

When there is a problem with the gear, we need to take corresponding methods to deal with it. If it is not serious, then we generally choose to deal with it. It is also very particular when dealing with the gear, and there are corresponding treatment methods. So how do you know how to understand it? Next, the gear manufacturer will give you a detailed introduction to the gear processing method. 1. Reversing method: For single-sided wear of the gear surface, if the structure allows, the gear can be exchanged or turned 180 degrees, and the unworn side is used, but turned over in pairs, or the matching gear can be replaced with a new one. In order to ensure the normal meshing of the gears.  

Second, the ring gear method: the tower gear is made of several gears, and the damage degree of each gear is different. If the teeth of individual gears are worn out, it can be dealt with by replacing the ring gear. First, remove all the teeth of the gear to be processed, and then make a ring gear and press-fit it on the part where the teeth are removed. In order to prevent the new ring gear from loosening, spot welding can be used along the circumference at the junction of the ring gear and the gear, or drilled into a stabilizing nail to fix it. 3. Insert method: For gears with low load and low speed, after the individual gear teeth are knocked out, the root of the bad gear is planed on the planer to form a trapezoidal groove, and the new tooth embryo with the same groove shape is cut out with tightness. Pressed in, welded and machined to shape.  

Fourth, surfacing method: If individual or several gear teeth of the gear are worn or the wear on both sides of the tooth end exceeds, one or several layers of metal can be surfacing on the whole or part of the surface of the gear according to the damage of the gear. The welding repair treatment of gears can be divided into electric welding and gas welding. The surfacing processing gear is easy to operate and has good processing quality.  5. Screw-tooth-making method: Remove the worn gears, clean them, measure the thickness of the tooth roots with a vernier caliper, and use a file knife to flatten and clean the missing teeth. According to the thickness of the tooth root, the screw with the corresponding diameter is selected, and the thread length is not less than 1.5-2 cm. Then use a bench drill to drill a hole with the same diameter as the screw at the part where the gear is missing, and then tap it with a tap. Tighten the selected screw in the screw hole, then use a hacksaw to saw off the screw that is higher than the top of the tooth, and then use a file knife to process it into the same tooth shape as the original tooth, and it can be used.  

We will introduce the method of gear processing to you here. I believe that this article of the editor hopes to help readers. At the same time, there are deficiencies. Readers can point out that the editor will continue to improve. At the same time, I hope you can continue to pay attention to our news in the future, and we will continue to update relevant news.